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Enameled Round Aluminum Wire

Conductor diameter: 0.16–9.0 mm; Custom AWG sizes
Thermal Class: 105°C, 120°C, 130°C, 155°C, 180°C, 200°C, 220°C, 240°C
Standard: IEC, NEMA, GB, JIS
Color: Natural, red, blue, green, and other colors are available.
UL File NO: E345303
Packaging: PT-25 PT-30 PT-60 PT-90 PT-200,PT-270, wooden bobbin and according to customer requirements

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Production Process: Extrude & Draw Wire Drawing Ultrasonic Cleaning; Coating Curing Spooling

Size: 0.16–9.0 mm (metric conductor diameter). Custom AWG sizes

Hot Products:: Class 180 Polyesterimide Enameled Round Aluminum Wire; Class 200 Polyesterimide Enameled Round Aluminum Wire; Class 200 Polyamide-imide Enameled Round Aluminum Wire; Class 220 Polyesterimide Enameled Round Aluminum Wire

Other Names:: Enameled Aluminum Winding Wires; Enamel Insulated Aluminum Wire; Double Enameled Aluminum Wire

Production Characteristics

1. Appearance: smooth enamel coating, free from visible defects; color depends on the selected insulation.
2. Drawn or extruded aluminum conductor with an insulating enamel coating. The insulation system is selected for the ordered thermal class.
3. Coil forming performance depends on conductor temper, diameter, enamel flexibility and winding conditions. The natural oxide film does not replace the enamel insulation.
4. Electrical insulation and mechanical performance are evaluated under the applicable product specification. Thermal class does not establish flame retardancy or electromagnetic shielding.
5. Aluminum has approximately 30% of the density of copper at equal conductor volume. Actual winding weight and cost depend on the conductor area needed to meet resistance and temperature-rise requirements.
6. Heat resistance and chemical or transformer-oil compatibility depend on the selected enamel system and must be verified for the application.
Insulation: ELANTAS
Conductor diameter range: 0.16–9.0 mm
Intelligent on-line monitoring equipment

Application: Applications of Enameled Round Aluminum Wire
Typical applications include:
Transformers, generators, refrigeration systems, heat-resistant motors, and UPS power supplies.

Packing: Plastic spool or wooden spool, Round wire lengths can be customized.
The usual spool specifications :
PT-25,PT-30,PT-60,PT-90,PT-200 or according to customer requirement
Packaging can be customized to customer requirements.

Main Technical Tests

Technical tests and acceptance limits depend on conductor diameter, enamel build and insulation system. Confirm the applicable test method and product specification before ordering.

Item	Specification
Product Name	Enameled Round Aluminum Wire / Aluminum Magnet Wire
Conductor	Oxygen-free aluminum / electrical aluminum rod
Shape	Round
Diameter	0.16 mm – 9.0 mm
Wire Gauge	AWG / SWG custom available
Insulation	Polyester, polyesterimide, polyamide, modified polyesterimide, polyamide-imide
Thermal Class	105°C, 120°C, 155°C, 180°C, 200°C, 220°C, 240°C
Insulation Build	Grade 1, Grade 2, single build, heavy build, according to clients’ requirements
Standards	IEC 60317, NEMA MW 1000, JIS C3202, GB
Certificate	UL, ISO, RoHS, REACH
MOQ	500 kg, or confirm by size
Packing	30-150 kg plastic / plywood spool, pallet or plywood case
Applications	Transformers, motors, generators, inductors, compressors, coils

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